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D&V Business Consulting provides Time and Motion Study Consulting Services in India to help businesses improve productivity and operational efficiency. Our experts analyze work processes, identify time losses, eliminate unnecessary movements, and optimize resource utilization. We help organizations establish standardized work methods, improve workforce productivity, and reduce operational costs. With a practical, data-driven approach, we enable businesses to achieve sustainable performance improvements and operational excellence.
Time and Motion Study Consulting Services in India
D&V Business Consulting provides Time and Motion Study Consulting Services in India to help businesses analyse work processes, improve productivity, optimize manpower utilization, and reduce operational inefficiencies. Our structured approach involves studying how tasks are performed, measuring the time required for individual activities, and identifying opportunities to improve workflows. By creating a clear understanding of actual work practices, businesses can make informed decisions to enhance operational performance and achieve measurable productivity improvements.
Improve Workforce Productivity Through Data-Driven Work Analysis
A well-executed Time and Motion Study helps organizations identify unnecessary movements, process delays, idle time, bottlenecks, and non-value-added activities that affect productivity. D&V Business Consulting works with businesses to evaluate existing processes and understand where valuable time and resources are being lost. The insights generated through systematic observation and analysis can help management improve work methods, balance workloads, optimize manpower deployment, and establish more efficient ways of working.
Optimize Manpower Utilization and Standardize Work Processes
Time and Motion Study can play an important role in improving manpower productivity and developing practical work standards. By analysing task sequences, cycle times, operator movements, and process dependencies, businesses can identify realistic opportunities for improvement. D&V Business Consulting helps organizations use these findings to support better manpower planning, work allocation, process standardization, capacity planning, and productivity measurement while creating a more consistent and efficient operating environment.
Build a More Productive and Cost-Efficient Operation
The objective of a Time and Motion Study is not simply to make employees work faster—it is to make processes work smarter. D&V Business Consulting helps businesses identify the root causes of productivity losses and develop improvement opportunities that can contribute to reduced operational costs, improved throughput, better resource utilization, and stronger process control. Whether you are a manufacturing company, MSME, SME, or growing organization, a structured Time and Motion Study can provide valuable insights to build a more productive, efficient, and competitive business.
What is a Time & Motion Study?
A Time and Motion Study is a systematic method used to analyse work processes and improve efficiency and productivity. It involves breaking down tasks into smaller elements, measuring the time taken for each activity, and identifying opportunities for optimization. By understanding the workflow and eliminating inefficiencies, businesses can enhance manpower productivity, streamline operations, and reduce operational costs. Time and Motion Studies are widely used across manufacturing, logistics, and service industries to identify the most effective work methods. They also help organizations allocate resources efficiently, establish performance benchmarks, and improve overall workforce management for sustainable business growth.
A well-executed Time and Motion Study provides organizations with data-driven insights into how work is actually performed on the shop floor or within daily operations. It helps identify unnecessary movements, excessive waiting time, process bottlenecks, idle manpower, material handling losses, machine downtime, and other hidden sources of productivity loss. By analysing these factors, businesses can redesign workflows, optimize workstations, balance workloads, and create more efficient operating methods.
The study can also support the development of standard operating procedures (SOPs), standard work instructions, manpower planning, capacity planning, and realistic production targets. Accurate time data enables management teams to understand the actual capacity of their workforce and equipment, compare planned versus actual performance, and make better operational decisions. It can further help establish standard times and performance benchmarks that encourage consistency, accountability, and continuous improvement.
Time and Motion Study is particularly valuable for organizations looking to improve productivity without simply increasing workload or working hours. The objective is to find smarter and more effective ways of working by reducing non-value-added activities and improving process flow. When implemented correctly, the findings can contribute to lower labour costs, improved output, better resource utilization, reduced cycle times, and enhanced operational efficiency.
For manufacturing and industrial businesses, Time and Motion Study can be applied to production lines, assembly operations, CNC machining, fabrication, packaging, material movement, quality inspection, warehouse activities, and other critical processes. The insights generated from the study help leadership teams identify practical improvement opportunities and prioritize initiatives that can deliver measurable business results.
A structured Time and Motion Study typically includes process observation, task analysis, time measurement, workflow mapping, identification of productivity losses, evaluation of current work methods, and recommendations for improvement. The results can then be used to implement optimized processes, monitor performance, and establish a culture of continuous improvement. This makes Time and Motion Study an important tool for businesses seeking sustainable productivity improvement, operational excellence, and long-term cost competitiveness.
How Motion Study is Conducted
Conducting an effective motion study requires a structured, step-by-step approach to identify inefficiencies and improve work methods. Whether the goal is to optimize a manufacturing process, warehouse operation, or service workflow, a well-planned work motion study helps eliminate unnecessary movements, improve productivity, and enhance employee performance.
Over time, this methodology has become an essential part of motion study in management, enabling organizations to improve operational efficiency, reduce costs, and create safer, more ergonomic workplaces.
Here’s how a typical motion study is conducted:
Select High-Impact Areas for Time and Motion Analysis
Step 1: Select the Task
Start by identifying a task or process that offers scope for improvement. Focus on repetitive activities, manual operations, or workflows where delays, fatigue, or unnecessary movements are commonly observed.
Contact UsObserve and Record Existing Work Methods
Step 2: Record the Existing Method
Document the current way the task is performed in detail. Observe employees during the process and use tools such as video recording, motion picture photography, process charts, or flow diagrams to capture every movement accurately. This creates a reliable baseline for the work motion study.
Contact UsImprove Productivity by Eliminating Motion Waste
Step 3: Analyse Every Motion
Break the task into individual motions and evaluate each one carefully. Determine which movements contribute value and which create unnecessary effort or delays. In motion study in management, this analysis helps uncover opportunities to eliminate waste and improve workflow efficiency.
Contact UsEnhancing Productivity Through Motion Optimization
Step 4: Design an Improved Method
Based on the findings, develop a more efficient way to perform the task. Apply the principles of motion economy to reduce unnecessary movements, improve ergonomics, and simplify the workflow.
Contact UsAchieving Measurable Results Through Process Optimization
Step 5: Standardize and Implement
After finalizing the improved method, document it as the new standard operating procedure. Train employees on the revised process and monitor implementation to ensure consistent adoption. By following this systematic approach, organizations can make more practical, measurable, and results-driven. The outcome is improved productivity, reduced operational waste, enhanced workplace safety, and a more efficient working environment.
Contact UsBenefits of Implementing Motion Study
A well-executed motion study helps organizations streamline work processes, eliminate inefficiencies, and improve overall productivity. From manufacturing and logistics to service industries, motion study in management, production, and operations supports better resource utilization, reduced waste, and consistent operational excellence across the organization.
Here’s how your business can benefit from implementing motion study:
- Increased Productivity
One of the biggest benefits of motion study is improved productivity. By eliminating unnecessary movements and simplifying work methods, employees can complete tasks more efficiently without increasing their workload.
- Lower Operational Costs
Unnecessary motions consume valuable time, labour, and operational resources. Through motion study in production management, businesses can identify non-value-added activities and eliminate them. This helps reduce labour costs, minimize equipment wear and tear, decrease process delays, and improve overall operational efficiency.
- Improved Quality and Process Standardization
Motion study helps establish the most efficient and consistent way to perform a task. Standardized work methods reduce process variations, minimize errors, and improve product or service quality.
- Supports Continuous Improvement
One of the lasting advantages of motion study in operations management is that it promotes a culture of continuous improvement. Regularly reviewing work methods encourages teams to identify new opportunities for optimization, improve operational efficiency, and adapt to changing business needs.
Our Comprehensive Time and Motion Study Services
At D&V Business Consulting, we help manufacturing companies improve productivity, reduce operational costs, increase throughput, and build efficient production systems through data-driven Time and Motion Study Services. Our implementation-focused approach identifies process inefficiencies, establishes accurate work standards, and delivers measurable improvements on the shop floor.
Our services include Video Time Study, Production Time Study, PMTS Consulting, MOST (Maynard Operation Sequence Technique), MTM (Methods-Time Measurement), Work Sampling, and Standard Time Calculation to develop reliable production standards and improve operational accuracy.
To optimize manufacturing performance, we provide Cycle Time Analysis, Process Mapping, Motion Study & Method Improvement, Line Balancing, Bottleneck Identification & Elimination, Factory Layout Optimization, and Process Cycle Efficiency (PCE) Analysis. These services help manufacturers eliminate non-value-added activities, improve production flow, and maximize equipment and workforce efficiency.
Our productivity improvement solutions include Shop Floor Productivity Audits, Manufacturing Throughput Improvement, Machine Utilization Analysis, Capacity Utilization Study, Operator Performance Analysis, Labor Productivity Analysis, Manpower Optimization, Multi-Machine Handling Study, and Workforce Planning & Deployment. By analysing real production data, we identify hidden losses and recommend practical improvements that increase output without unnecessary capital investment.
For organizations focused on continuous improvement, we offer Lean Time Study Implementation, Kaizen-Based Productivity Improvement, Manufacturing Cost Reduction through Time Study, Production Planning Data Validation, Benchmarking of Production Processes, Industrial Engineering Consulting, and Time Study for New Product Introduction (NPI). These services support lean manufacturing initiatives, improve planning accuracy, and reduce production costs.
We also provide Smart Factory Performance Analysis, KPI Development for Production Efficiency, Workstation Design & Ergonomic Assessment, and SOP Development Based on Time Study to strengthen operational control, standardize best practices, improve workplace safety, and support long-term manufacturing excellence.
As a trusted consulting brand, D&V Business Consulting combines industrial engineering expertise with hands-on implementation to help manufacturers achieve higher productivity, lower manufacturing costs, improved resource utilization, and sustainable business growth. Our Time and Motion Study solutions are designed to deliver practical, measurable, and lasting improvements across every stage of the manufacturing process.
Manufacturing Time and Motion Study Consulting Services
Every minute lost on the shop floor adds up to lost output, higher costs, and shrinking margins. Our Time and Motion Study Consulting experts deliver comprehensive Manufacturing Time and Motion Study Consulting Services that help manufacturers uncover exactly where time, motion, and manpower are being wasted and provide a clear, data-backed roadmap to fix it.
As a specialist Time and Motion Study Company, we combine decades of industrial engineering experience with modern digital tools to deliver measurable results across factories, plants, and production units of every size from growing SMEs and MSMEs to large-scale manufacturing operations across India.
What Our Time and Motion Study Consultants Do
Our work study consulting approach breaks every job on the floor into its smallest measurable elements, so nothing is left to guesswork. As one of the leading time and motion study firms, our engagement typically covers:
- Time Study Services – precise measurement of actual task duration using stopwatch, video, and digital tracking methods.
- Motion Study Services – analysis of operator movements to eliminate wasted effort and unnecessary handling.
- Standard Time Study Services – setting fair, achievable standard times for every operation.
- Work Measurement Consulting – converting raw observation data into usable performance benchmarks.
- Industrial Work Study Services – applying proven industrial engineering methods across assembly lines, machining, and material handling.
- Cycle Time Reduction Consulting – identifying and removing the specific delays that stretch production cycles.
This isn’t guesswork. It’s structured time and motion analysis consulting grounded in observed data, industry benchmarks, and validated pilot testing before any change goes live on your floor.
Why Manufacturers Choose Us as Their Time and Motion Study Experts
Businesses don’t need another consultant with theory they need a Time and Motion Study specialist who understands the realities of a live production environment. Here’s what sets our team apart:
Certified, Experienced Engineers
Our consultants are trained industrial engineers with hands-on floor experience, not just classroom knowledge. When you hire our team, you get a certified Time and Motion Study expert, not a generalist.
Industry-Specific Approach
Every plant is different. Whether you run a discrete manufacturing unit, a process industry, textiles, FMCG, or auto components, our manufacturing productivity consulting methods are adapted to your specific layout, product mix, and workforce structure.
Full-Cycle Delivery
We don’t stop at analysis. Our process improvement consulting engagement includes implementation support, employee training, and monitoring so improvements stick long after our report is delivered.
Transparent, India-Based Support
As a trusted Manufacturing Time and Motion Study consulting company in India, we offer clear pricing, honest timelines, and dedicated account support whether you’re a single-plant SME or a multi-site enterprise.
Our Time and Motion Study Process
- Objective Setting: We start by understanding your goals: reducing cycle time, improving labour productivity, cutting costs, or right-sizing your workforce.
- Baseline Data Collection: Our team observes and records current task times, motions, and workflow patterns on your actual shop floor.
- Analysis & Benchmarking: Data is compared against industry standards to spot bottlenecks, redundant motions, and non-value-adding steps.
- Improvement Design: We recommend practical changes: process re-sequencing, layout adjustments, line balancing, or automation opportunities.
- Standard Time Setting: New standard times are established and validated through pilot runs before full rollout.
- Implementation & Training: Our industrial engineering consulting team supports your staff through the transition, ensuring adoption on the floor, not just on paper.
- Monitoring & Sustainability: KPIs are tracked post-implementation so gains are sustained, not lost within a few months.
Where Time and Motion Study Delivers the Biggest Impact
Our factory process improvement consulting and industrial process consulting engagements typically drive results in areas such as:
- Assembly line and conveyor optimization
- Reducing changeover and setup time
- Line balancing across workstations
- Wage and incentive structure design based on fair work measurement
- Manpower right-sizing without compromising output
- Material handling and layout redesign
- Lean work study consulting to eliminate waste (Muda) across the value stream
Whether your priority is factory efficiency consulting, shop floor productivity consulting, or broader manufacturing operations consulting, the underlying discipline accurate, unbiased time and motion data stays the same.
Real, Measurable Productivity Gains
Manufacturers who work with our production efficiency consulting team typically see:
- 20–30% improvement in production efficiency
- 15–25% reduction in cycle time
- Meaningful reductions in labour cost per unit
- Better capacity utilization without new capital investment
- Clearer, more defensible performance standards for operators and supervisors
These aren’t one-off wins. Because our workflow optimization consulting and operational efficiency consulting methodology includes training and monitoring, the gains hold up well beyond the initial project.
Built for Indian Manufacturing — SMEs to Large Enterprises
We understand the pressures Indian manufacturers face: rising input costs, tight delivery timelines, and constant pressure to do more with the same workforce. Our Time and Motion Study consulting for factories, SMEs, and MSMEs is designed to fit real budgets and real production schedules not textbook case studies.
If you’re comparing Manufacturing Time and Motion Study consulting cost in India or looking for a quote, we’re happy to scope a project based on your plant size, product complexity, and specific goals with no obligation.
Trusted Time and Motion Study Consultants You Can Rely On
Trust matters when you bring an outside team onto your factory floor. That’s why manufacturers across India rely on us as trusted Time and Motion Study consultants, offering reliable Time and Motion Study consulting services backed by results, not promises. Over the years, we’ve earned recognition as a reputed Time and Motion Study company and a genuinely reputable Work Study consultants’ partner for businesses of every size.
Why Manufacturers Choose Us
Every project is led by experienced Time and Motion Study consultants and certified Time and Motion Study experts, supported by certified industrial productivity consultants who apply proven, standardized methodology to every study. Clients regularly describe our team as credible Time Study experts and trustworthy Motion Study consultants, known for precise, unbiased analysis rather than inflated claims.
We’re proud to be recognized as verified Work Study consultants and verified Manufacturing consulting experts, backed by transparent reporting and documented outcomes. Many clients also refer to us as recognized Productivity consultants and, in several industry conversations, the leading authority on Time and Motion Study for their sector a reputation that’s made us a leading Time and Motion Study consulting company and an industry expert in Time and Motion Study across manufacturing segments.
Built on Proof, Not Just Promises
We stand behind every recommendation with data, which is why clients call us proven Time and Motion Study consultants with a genuine proven track record. Our approach is grounded in three principles:
- Ethical Productivity Consulting Services – honest numbers, no exaggerated claims
- Transparent Time Study Consulting – you see exactly how every benchmark is calculated
- Genuine Time and Motion Study Services – tailored to your floor, never a generic template
This is what separates a professional Time Study Consulting Company from consultants who overpromise and underdeliver.
Deep, Specialized Experience
Our strength comes from focus, not breadth-for-its-own-sake. Our team includes established Work Measurement consultants, experienced Work Measurement specialists, and highly experienced Motion Study experts who’ve worked across assembly lines, process plants, and hybrid manufacturing setups. That depth is why we’re consistently ranked among the best rated Time and Motion Study consultants and recognized as well-known Time and Motion Study experts in the industry.
Reliable Results, Across Every Function
Manufacturers turn to us as:
- Reliable Manufacturing Productivity experts for sustained gains without added headcount.
- Reliable Process Improvement consultants who solve root causes, not symptoms.
- Reliable Factory Process Improvement Services for line-level and plant-wide change.
- Reputed Manufacturing Efficiency consultants delivering repeatable results.
- Trusted Factory Productivity consultants and Trusted Operational Efficiency consultants for teams under pressure to do more with existing resources.
- Trusted Industrial Engineering consultants for both quick diagnostics and full transformation projects.
- Renowned Productivity Improvement consultants known for turning floor insights into boardroom results.
Time and Motion Study Consulting Services in India
We work as a full-service time study consulting company in India and motion study consultancy in India, supporting everything from single-line diagnostics to plant-wide productivity transformation. Our team functions as industrial work study consultants in India, applying proven measurement techniques to uncover exactly where time, effort, and resources are being lost.
Many clients also know us as manufacturing productivity consultants in India and industrial productivity consulting specialists recognized for combining accurate measurement with practical, implementable recommendations.
What We Deliver Across Indian Manufacturing
Our productivity improvement consulting in India covers the full spectrum of shop-floor challenges:
- Work Measurement Consulting in India – setting fair, accurate standard times for every task.
- Standard Time Study Consultants in India – benchmarking performance against realistic, achievable targets.
- Lean Work Study Consultants in India – eliminating non-value-adding motion and waste.
- Process Optimization Consultants in India – redesigning workflows for smoother, faster output.
- Production Process Improvement Consultants in India – targeting the specific steps slowing your line down.
- Factory Process Optimization – improving layout, sequencing, and material flow.
- Time and Motion Analysis Services in India – converting raw floor observations into clear, actionable data.
Whether your priority is factory efficiency consulting in India, production efficiency consulting in India, or broader operational efficiency consultants in India support, our methodology stays consistent: observe accurately, benchmark honestly, implement responsibly.
Built for Every Scale of Manufacturing
We tailor our approach based on your size and complexity:
- Time and Motion Study services for MSMEs in India – lean, budget-conscious engagements focused on quick wins.
- Time and Motion Study services for SMEs in India – scalable studies that grow with your operation.
- Time and Motion Study for manufacturing companies in India – full-scale, multi-line, or multi-plant projects.
- Time and Motion Study consultancy for factories in India – on-site engagements adapted to your specific production environment.
As manufacturing work study services in India, we’ve supported everything from single-unit workshops to large, multi-site manufacturing groups.
Why We’re Considered a Top Choice
Clients across sectors refer to us as a top Time and Motion Study company in India, largely because we combine three things that don’t always come together: technical rigor, transparent pricing, and real implementation support. Our shop floor productivity consulting in India doesn’t stop at a report our work measurement specialists in India and industrial engineering consultants in India stay engaged through rollout and training.
We’re also recognized as industrial productivity experts in India, frequently brought in for manufacturing operations improvement projects where prior in-house efforts stuck.
Transparent Time and Motion Study Cost in India
Wondering about Time and Motion Study cost in India or Time and Motion Study price in India? Pricing depends on plant size, number of lines, and study depth but we keep it straightforward with no hidden scope creep.
Hire Time and Motion Study consultants in India today and get a clear, no-obligation Time and Motion Study quote in India based on your actual production setup.
Time and Motion Study Consultants Near Your Industrial Area
When you’re running a plant on a tight schedule, working with a consultant who understands your local industrial ecosystem makes a real difference. That’s why manufacturers regularly search for Time and Motion Study consultants near GIDC, Work Study consultants near MIDC, and Productivity consultants near Industrial Estate locations and why we’ve built our practice around exactly that kind of accessible, on-ground support.
Whether your facility sits inside a large industrial park, a dedicated SEZ, or a smaller industrial township, our team shows up ready to work within your specific operating environment not a generic template built for a different kind of plant.
Supporting Every Type of Industrial Location
We regularly work as Time Study services near manufacturing clusters and Motion Study experts near SEZ zones, adapting our approach to the layout, workforce structure, and production rhythm typical of each location type. Our engagements commonly cover:
- Factory Productivity consultants near industrial area and industrial belt locations
- Process Improvement consultants near business park and corporate hub settings
- Work Measurement consultants near industrial park and industrial corridor zones
- Productivity consulting near corporate park and business district facilities
This on-the-ground familiarity means less time spent explaining your setup, and more time spent actually fixing it.
Specialized Experience Across Industry Clusters
Different clusters bring different production challenges, and our team has hands-on experience across most of them:
- Industrial Engineering consultants near pharma cluster – handling strict compliance and batch-process nuances.
- Productivity experts near textile cluster – addressing high-mix, labour-intensive operations.
- Factory Process consultants near engineering cluster – supporting precision machining and fabrication units.
- Time Study company near auto manufacturing hub – optimizing assembly-line cycle times.
- Motion Study consultancy near electronics cluster – fine-tuning delicate, high-precision assembly tasks.
- Time and Motion Study near food processing zone – balancing hygiene protocols with throughput goals.
- Work Study experts near chemical industrial area – working within safety-first production environments.
Each cluster has its own rhythm, and our recommendations reflect that instead of applying one-size-fits-all fixes.
Reaching Manufacturers Across Logistics and Export Zones
Beyond core production clusters, we also support facilities operating near major trade and distribution points:
- Manufacturing Efficiency consultants near logistics hub locations, were throughput and dispatch timing matter most.
- Time and Motion Study near export zone and Industrial Productivity consultants near export hub facilities, where consistency and compliance both matters.
- Factory Productivity consultants near warehousing hub and Time and Motion Study near commercial industrial zone
- Process Optimization consultants near manufacturing hub locations handling complex, multi-line output.
Local Support, Wherever Your Plant Is
If you’re specifically looking for local Time Study experts or local Motion Study consultants rather than a distant, one-time visitor, our team is built to provide ongoing, nearby support not a single visit followed by silence.
As Motion Study consultants near industrial township areas and a responsive Work Study consultancy nearby, we prioritize proximity because implementation support works best when it’s easy to schedule a follow-up visit.
Manufacturers looking for Productivity Improvement consultants near MSME cluster zones, Work Measurement experts near factory area locations, or simply the closest Time and Motion Study consultants to their plant are welcome to reach out we’ll confirm quickly whether we already serve your specific industrial zone.
Hire Time and Motion Study Consulting Services in India
If you’re ready to move past diagnosis and actually fix your production line, it’s time to hire Time and Motion Study consulting services in India that deliver more than a report. We work as the best Time and Motion Study consultants for manufacturing companies offering affordable Time and Motion Study consulting for SMEs and dedicated Time and Motion Study consulting for MSMEs in India, alongside full-scale support for large industrial groups.
Our factory Time and Motion Study services with implementation go beyond measurement. As industrial Time and Motion Study consulting services, we handle everything from initial audit to on-floor rollout, making us a genuine end-to-end Time and Motion Study consulting partner for production plants of every size.
What Our Consulting Covers
Our work study consulting for manufacturing industries and Time and Motion Study services for engineering companies address the full production chain:
- Standard Time Calculation Consulting Services and Work Measurement Consulting for factory operations.
- Time and Motion Study for production line optimization and Time Study consulting for assembly line improvement.
- Motion Study services for manufacturing process improvement and Factory Workflow Optimization Consulting Services.
- Manufacturing Productivity Improvement Consulting Services paired with Production Cycle Time Reduction Consulting.
- Labour Productivity Improvement Consulting Services and Workforce Performance Improvement Consulting.
- Factory Process Efficiency Consulting Services and Manufacturing Capacity Improvement Consulting.
Every engagement includes a Factory Productivity Audit and Time Study Services phase, followed by a Time and Motion Study with Productivity Improvement Plan, SOP development, and structured process optimization.
Built for Lean and Continuous Improvement
For teams already on a Lean journey, our Time and Motion Study for Lean Manufacturing and Time Study services for continuous improvement projects integrate cleanly into existing systems. Our Motion Study consulting for operational excellence and Work Study services for industrial engineering projects support ongoing kaizen efforts rather than one-off fixes.
Tailored to Every Manufacturing Scale and Sector
We provide productivity consulting for manufacturing SMEs, medium scale industries, and large manufacturing companies alike, adapting scope and pricing to match. Our sector experience spans:
Automotive, Electronics & Machining: Time and Motion Study for automotive manufacturing, CNC manufacturing, machine shop operations, and electronics manufacturing.
Process & Consumer Goods: Time and Motion Study for pharmaceutical manufacturing, food processing industry, and FMCG manufacturing, where compliance and consistency both matters.
Materials & Fabrication: Time and Motion Study for textile manufacturing, plastic manufacturing, packaging industry, fabrication industry, and the broader engineering industry.
Why Factory Owners Choose Us
We’re known as reliable Time Study consulting for factory owners and trusted Motion Study services for industrial businesses, staffed by experienced Work Study consultants for manufacturing plants and certified Productivity Improvement consultants for factories. Whether you need support for industrial expansion or manufacturing excellence initiatives, our team delivers factory productivity consulting with proven results.
Get Started
Compare Time and Motion Study consulting companies, then request a Time and Motion Study consulting quote tailored to your plant. Ready to move forward? Book Time and Motion Study consultants in India or hire experienced Work Measurement consultants today.
Case Study: Reducing Cycle Time and Boosting Output at a Mid-Sized Auto Components Manufacturer
Client Profile: A mid-sized manufacturer of precision-machined auto components, operating a single facility with 3 production lines and roughly 180 shop-floor employees. The client was struggling with inconsistent output, unclear standard times, and rising labour costs despite steady order volumes.
The Challenge
- No formal standard times existed for over 60% of operations supervisors were estimating targets informally.
- Line 2 (assembly) was running 22% below its theoretical capacity.
- Changeover time between product variants averaged 38 minutes, well above industry benchmark.
- Labour cost per unit had risen 14% over the previous 18 months without a clear root cause.
Our Approach
- Conducted a full Time and Motion Study across all 3 lines using stopwatch and video-based observation
- Broke down 42 distinct operations into micro-elements to identify non-value-adding motion
- Benchmarked observed times against industry standards for similar CNC and assembly operations
- Redesigned workstation layout on Line 2 to reduce operator walking distance
- Standardized changeover procedure with a documented SOP and visual work instructions
- Piloted new standard times on one shift before full rollout, adjusting based on operator feedback
Results After 90 Days
Line 2 output climbed from 640 units per shift to 812 units per shift a 27% improvement in throughput without adding headcount.
Average changeover time dropped from 38 minutes to 24 minutes, a 37% reduction that freed up meaningful production hours across all three lines.
Labour cost per unit fell from ₹42.50 to ₹34.80, an 18% reduction driven largely by better line balancing and reduced idle time.
Standard times, which previously covered only 38% of operations, were fully documented across 100% of operations giving supervisors a reliable basis for planning and performance tracking for the first time.
Overall plant efficiency rose from 71% to 89%, an 18-percentage-point improvement sustained through the following two quarters.
Client Outcome: Within one quarter, the client recovered the full cost of the consulting engagement through labour savings alone, with the layout and SOP changes continuing to compound gains into the following two quarters.
Why Choose D&V Business Consulting
At D&V Business Consulting, we believe productivity improvement should be practical, not theoretical. Our team of certified industrial engineers and Time and Motion Study specialists work directly on your shop floor observing real operations, measuring actual data, and identifying exactly where time, motion, and resources are being lost. We don’t rely on generic templates or one-size-fits-all frameworks; every recommendation is built around your specific plant layout, product mix, and workforce structure, ensuring the insights we deliver are both accurate and immediately actionable.
What truly sets us apart is our commitment to seeing improvements through to completion. We don’t just hand over a report and walk away our consultants stay engaged through SOP development, employee training, and pilot implementation, making sure new standards are adopted on the floor and not just filed away.
Conclusion
Time and Motion Study remain one of the most reliable ways for manufacturers to uncover hidden inefficiencies, standardize work methods, and build a culture of continuous improvement. From work measurement and motion analysis to cycle time reduction and SOP development, this discipline touches every part of a production environment, whether you run a single-line SME, a multi-plant enterprise, or a facility inside a major industrial cluster or export zone.
D&V Business Consulting brings this expertise to manufacturers across India through certified industrial engineers, transparent methodology, and full-cycle support that goes beyond diagnosis into implementation and training. Our approach is built on honest benchmarking, ethical reporting, and a proven track record across automotive, textile, pharmaceutical, FMCG, and engineering sectors alike. Whether the goal is cutting costs, improving throughput, or driving long-term operational excellence, the same principle holds: accurate data, practical recommendations, and sustained follow-through are what turn a Time and Motion Study into lasting business impact.
Clients served
Industry Served
Consulting Team
Average Growth
"We were facing troubles in professionalism and missing corporate culture where implementation process is fast. DVBC helped us to design process which is concise and friendly for employer and employee. Our inventory management system in implemented.
Reputed Clients
Textiles And Garment Industry
"We are a leader in water purification industry in India. We got engaged with D&V Business Consulting since last 6 months and found their services up to the satisfaction level. They hove diagnosed our business and provided us key insights regarding professionalism, reporting structure, roles and responsibility.
Reputed Clients
Water Purification Industry
"We are delighted to have D&V Business consulting for our various challenges regarding Sales , HR , finance and manufacturing set up. They have performed as they committed. We recommend entrepreneurs to have them on board. Wish them all the very best."
Reputed Clients
Fragrance Industry
We were successfully able to implement following agendo which were crucial and barrier for business growth. Before joining DVBC, we were facing lots of price-war and competition DVBC has really helped us to create wide ocean between us and competitor in a positive manner.
Reputed Clients
Injection Molding Industry
"We joined DVBC in 2018 and we started our change management Journey with lots of excitement for new organization structure. in a short period of 1 year, we were successfully able to Design roles and responsibility for our Soles, warehouse, finance and HR department. "
Reputed Clients
Computer And Printing Industry
- What is a Time and Motion Study?
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A Time and Motion Study is a systematic method that analyses work processes by breaking tasks into smaller elements, measuring the time each takes, and identifying opportunities to eliminate inefficiencies and improve productivity.
- How is a Motion Study conducted?
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It follows a structured process: selecting the task, recording the existing method, analysing every motion, designing an improved method, and finally standardizing and implementing the new approach with employee training.
- What tools are used to record motions during a study?
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Consultants typically use video recording, motion picture photography, process charts, and flow diagrams to capture and document every movement accurately as a baseline for analysis.
- What are the key benefits of implementing a Motion Study?
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The main benefits include increased productivity, lower operational costs, improved quality through process standardization, and support for a long-term culture of continuous improvement.
- How does Motion Study reduce operational costs?
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By identifying non-value-added activities, businesses can cut labour costs, reduce equipment wear and tear, minimize process delays, and improve overall operational efficiency.
- What does a Manufacturing Time and Motion Study consulting engagement typically include?
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It includes Time Study Services, Motion Study Services, Standard Time Study Services, Work Measurement Consulting, Industrial Work Study Services, and Cycle Time Reduction Consulting.
- What makes a Time and Motion Study different from guesswork?
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It is grounded in observed data, benchmarked against industry standards, and validated through pilot testing before any change is implemented on the actual production floor.
- Why should manufacturers choose certified consultants over generalists?
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Certified, experienced industrial engineers bring hands-on floor knowledge rather than just theoretical training, ensuring recommendations are practical and immediately implementable.
- What does the Time and Motion Study process look like step-by-step?
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It typically covers objective setting, baseline data collection, analysis and benchmarking, improvement design, standard time setting, implementation and training, and ongoing monitoring for sustainability.
- Where does Time and Motion Study deliver the biggest impact?
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Key impact areas include assembly line optimization, reduced changeover time, line balancing, wage structure design, manpower right-sizing, and layout redesign.
- What kind of productivity gains can manufacturers expect?
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Typical results include 20–30% improvement in production efficiency, 15–25% reduction in cycle time, and meaningful reductions in labour cost per unit.
- How does a consultancy prove it is trustworthy?
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Trustworthy consultants back every recommendation with transparent reporting, documented outcomes, ethical numbers, and a genuine, verifiable track record rather than inflated claims.
- What sets experienced Work Measurement specialists apart?
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Their depth comes from focused, hands-on experience across assembly lines, process plants, and hybrid manufacturing setups, rather than broad, generalized consulting.
- What services are available specifically for businesses in India?
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Services include Work Measurement Consulting, Standard Time Study, Lean Work Study, Process Optimization, and Time and Motion Analysis, all tailored to Indian manufacturing conditions.
- Does consulting scope differ for SMEs, MSMEs, and large manufacturers?
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Yes, engagements are scaled accordingly lean, budget-conscious studies for MSMEs, scalable projects for SMEs, and full multi-line or multi-plant engagements for larger companies.
- What does Time and Motion Study cost depend on?
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Cost depends on plant size, number of production lines, and the depth of the study, with pricing kept transparent and free of hidden scope creep.
- Can consultants support factories near industrial clusters like GIDC or MIDC?
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Yes, many consultants specialize in supporting facilities near GIDC, MIDC, SEZs, industrial parks, and manufacturing clusters, offering on-ground, accessible support.
- What industries commonly use Time and Motion Study?
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Common industries include automotive, textile, pharmaceutical, FMCG, plastics, packaging, fabrication, electronics, and engineering manufacturing.
- What results were achieved in the auto components case study?
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The client saw a 27% increase in output, 37% reduction in changeover time, 18% lower labour cost per unit, and overall plant efficiency rising from 71% to 89% within 90 days.
- What makes D&V Business Consulting different from other providers?
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D&V combines certified industrial engineers, practical shop-floor analysis, and full-cycle support through SOP development, training, and implementation ensuring improvements are adopted, not just documented.